| WHAT
IS A SWISS-TYPE SCREW MACHINE?
A
Swiss-type screw machine is an automatic lathe that has a sliding
headstock and a guide bushing. The sliding headstock is the
part of the machine that holds the bar stock (usually 12 foot
metal or plastic bars) and rotates it at a specified RPM depending
upon the diameter and type of material to be cut. The cutting
tools move in and out of the material to create the required
diameters while the headstock moves the material forward or
back to create the required lengths. Unlike
many other types of screw machines, Swiss-type machines generate
the features of the part by moving the material and the tool
at the same time.
The
headstock contains the collet which clamps the material. The
material is then fed through a guide bushing which is usually
made of carbide. The bushing is adjusted so that the material
can slide through it, but tight enough to keep the material
from flexing away from the cutting tool. The guide bushing allows
Swiss-type screw machines to hold very tight tolerances over
long lengths in relation to part diamenter. On a conventional
lathe, longer parts tend to bend away from the cutting tool.
Swiss-type
screw machines were originally developed in Switzerland to make
watch parts. This was done to remain competitive by producing
precision parts in high volume. Older machines were cam operated,
so each different part required a new set of cams and a new
set-up. Newer Swiss-type machines are computer numerically controlled
(CNC). With CNC a change to a different part can often be done
with the
push of a few buttons. CNC machines are generally equipped with
automatic bar loaders that feed new material, remove remnants
and allow long periods of operator free run time. |