2018 DMG MORI NHX 5000 Gen2 with RPP Horizontal Machining Center (used)

NHX 5000
Horizontal machining centre
Travel X/Y/Z: 730/730/880 mm
28.7/28.7/34.6 in.
Pallet size: 500x500 mm
19.7x19.7 in.
Pallet surface: Tap (metric, inch)
Chip conveyor (Rear discharge)
Full closed loop control (Scale feedback)

Control M730UM with CELOS
CELOS - ERGOline Touch
to facilitate machine operation incl. 21.5 " ERGOline Touch ® control with multi touch screens. Uniform management, documentation and visualization of order, process - and machine data.
Networkable with CAD / CAM
User friendly and productive
MAPPS system

High-speed spindle 20,000 min-1, 37/ 26/ 18.5 kW
Motor spindle speedMASTER®
Spindle speed: 35 - 20,000 min-1
Output: 37 / 26 / 18.5 kW (50 / 34.7 / 24.7 HP)
(15%ED / 30min / cont)
Torque: 221 / 107 / 86.8 N•m (163.0 / 78.9 / 64.0 ft•lbf) (10%ED / 15min / cont)

Spindle No. 40 7/24 Taper (Two-Face Contact) /Grip CAT
Equips machine for use with spindle No. 40 7/24 taper (Two-Face Contact) /grip CAT tool shanks. Tool retention knob type specified separately.
Preparation for Center Through-spindle coolant system

Retention Knob: Special (Center-Through) (Spindle No. 40 7/24 taper)
Equips machine for use with special center-through coolant retention knob. Enables center porting of through spindle coolant.
*Special retention knob is necessary with Through-spindle coolant spec. Need to arrange separately.

Full 4th axis rotary table
Minimum pallet indexing angle is changed to 0.001° from the standard 1°.

Pallet Edge Locator
Fix one each of large and small edge locators to the edge of a pallet. In the workpiece mounting operation, the edge locators serve as contact points that make it easier to position the workpiece on the pallet.
B0° edge: Length 200 mm (7.88 inch), Height 36 mm (1.42 inch) above pallet surface
B90° edge: Length 100 mm (3.94 inch), Height 36 mm (1.42 inch) above pallet surface

Tool storage capacity 180 tools (7/24 Taper #40)
Rack-type magazines incorporate a pot transfer mechanism and the tool capacity includes one tool at the spindle side.

Usable coolant type: Water-soluble
To avoid the risk of poor accuracy or machine trouble, do not use oil-based coolant.
Please select oil-based coolant specification in case of using oil-based coolant.

Chip conveyor outside machine (rear discharge, drum filter type) (STD)
Automates chip removal and filters coolant for increased productivity. Universal scraper-type conveyor discharges chips into a container (order separately) at the rear of the machine for easy disposal. Rotating drum filter filters coolant before return to coolant tank. Internal spray nozzles clean the drum filter, allowing continuous operation. Overload / jam protection circuitry stops conveyor when a jam is detected. Reverse button allows operator to reverse conveyor drive direction temporarily to dislodge the jam.
*If using oil-based coolant, please select oil-based coolant specification of “Usable Coolant Type” item
*Please consult with DMG MORI in the case that chips length is more than 200 mm (7.9 in).
Chip discharge port height:
1,090 mm (42.9 in.) (NHX4000,NHX5000)
1,100 mm (43.3 in.) (NHX5500,6300)
1,117 mm (44.0 in.) (NHX8000)
Tank capacity:
800 L (211.2 gal.) (NHX4000,NHX5000,NHX5500)
1,085 L (286.7 gal.) (NHX6300)
1.034 L (273,2 gal.) (NHX8000)
Depth of tank: 400 mm (15.7 in.)

Through-spindle coolant system (separate type) Interface (center through, 7.0 MPa)
Through spindle coolant system interface for installing 7.0 MPa (1015 psi) freestanding high pressure coolant system manufactured. Supplies coolant directly to the tool tip through porting in the spindle and tool, via tool retention knob. Effective for flushing chips, cooling the machining point, and prolonging tool life. When coolant flow stops, the vacuum drawback system minimizes coolant dripping from tool. High-pressure coolant systems can generate significant heat. It is highly recommended to select a coolant cooling unit when a high-pressure coolant system is used. The cooling unit controls coolant temperature, thereby preventing temperature increase in the workpiece, tools, and table, and ensuring stable machining accuracy.
The following are included with this option.
・Spindle with through-spindle coolant specifications
・Machine-side piping for the coolant system.
・Electrical interface for the coolant system.
・Pump to supply the coolant system
*Requires use of center though tooling and retention knob.
*The high pressure coolant unit (separate type) is not included.

In-Machine Measuring System (Spindle) Optical Signal Transmission Type Touch Sensor (Renishaw, OMP60) + Workpiece Setter Function
Spindle-mounted touch sensor measures locations on fixture and workpiece.
Measurement values sent to NC by wireless infrared signal. Also included is the workpiece setting function to measure the machining reference point and center point and modify workpiece coordinate manually, effective when workpiece not suitable for automatic measurement, such as when the workpiece is mounted out of the X-axis or Y-axis. The touch sensor is housed in the tool magazine and mounted into the spindle by automatic tool change.

In-Machine Measuring System (Table) Touch Sensor (Metrol) + Tool Setter Function (Tool Length Only)
Table side touch sensor for measuring tool length and detecting tool breakage. In addition, by setting the difference between the programmed tool length and the actual value, tool length is automatically offset. During machining, the touch sensor retracts into a protective housing shielded from chips and coolant. During measurement, chips or coolant on the touch surface or tool tip are removed by air blow.

Signal lamp 4 Layers (Red, yellow, green, blue)
Indicate machine status by the LED color.
Mounted at top front of machine for visibility from distance. Bright LED lighting with 360 degree viewing angle. Low maintenance and low power consumption.
Color Specification (2 type):

・Red: general error
・Yellow: intervention necessary (Machine Error)
・Green: automatic mode
・Blue: set-up mode

・Red: general error
・Yellow: Program end (M02/M30)
・Green: automatic mode
*Does not include buzzer, can be ordered separately.

NHX5000 5-RPP
Pallet size:500 mm x 500 mm (19.68 in x 19.68 in)
Pallet maximum load capacity:500kg (1102.4lb)
[ The machine option “ Max.pallet loading capacity 700kg for 2-st APC ” at the time of choice ： 700kg (1543.2lb) ]
Maximum workpiece swing diameter:φ800 mm (dia.31.49 in)
Maximum workpice height:H1000 mm (H39.37 in)
Number of shelves:4
Number of pallets:5 (random access method, including in-machine pallet)
Setup station:1 position (manual rotation 8 x 45 degree indexing)
*Door of the setup station in the manual, attach the lock switch for safety.
Maintenance cover:1 position (with open/closed detection switch)
Installation dimensions: 7,130mm×3,355mm(280.71in x 132.09in)（40,60tool magazine）
： 7,130mm×3,670mm(280.71in x 144.49in)（120tool magazine）
： 7,130mm×4,450mm(280.71in x 175.20in)（180,240tool magazine）
* The above installation dimensions do not include the maintenance area.
5 RPP Height: 2,500mm(98.43in)
* The RPP is operated with the operation panel of the machine (Pallet Manager, one of the CELOS applications).
* The RPP comes with 5 pallets (including edge locators)
These pallets are dedicated to the RPP, so they cannot be used on the standard machine with the 2-station APC.
* When the AGV is in operation, it is not possible to open and close the door of the setup station.

Dry anchor
Anchors are fitted to prevent the machine from moving due to small earthquakes and vibrations during operation. Fork-cut anchors must be driven in before installation.

Water-Glycol Chiller (Chilling Unit) (Spindle Cooling)
Spindle temperature control by water-glycol cooling jacket effectively removes spindle motor and bearing heat. Temperature synchronized with machine body temperature for stable spindle accuracy under varying room temperatures and machining conditions. In addition, if Full 4th Axis Table is specified a cooling circuit is provided to the table to maintain stable temperatures for machining accuracy. Required for high-speed spindle (20K) specification Required for high-torque spindle specification.

Setting Units And Pallet Inch Specification
Preconfigures control to use inches as display and input unit.
Turning machine : turret (mm) type
Holizontal MC : pallet (mm) type
Note: No metric/inch difference for T-Slot pallets.
(Tapped pallet only) Workpiece clamping tapped hole specification: 1/2-13UNC, 1.18 inch deep

Additional Workpiece Coordinate Systems 48 Sets
Provides 48 additional sets of work coordinate systems. Useful with large workpiece or fixture variety, if the standard 6 sets (G54 - G59) are not sufficient.
NC control expansion includes:
G54.1 Pnn, nn from 1 to 48, indicating additional work coordinate system.

Custom macro common variables 600 in total (#100-#199, #500-#999)
These specifications add common variables. The numbers for the common variables can be set as follows.
＃100～199: When the power is turned off, the variables are initialized and their values are set at null.
＃500～999: When the power is turned off, they retain data.
Depending on the parameters, common variables can be set at null either by resetting or by turning the power off.

Coordinate System Rotation
Use to rotate the shape specified by an NC program. Can simplify and shorten program creation time and length.
Example 1: Workpiece is mounted rotated from the program coordinate system. Apply offset using coordinate system rotation command.
Example 2: Create shape program in its simplest coordinate system, then rotate for actual machining.
NC control expansion includes:
G68: Coordinate rotation
G69: Cancel

Screen display English
Language on MAPPS Screen: English
Language on MAPPS Warning Screen: English
Language on NC Screen: English
Language on PC Screen: English

DMQP - chipBLASTER JV-40 Variable High Pressure Coolant System

DMQP - chipBLASTER Optional Sludge Tank and Cyclonic Filtration

DMQP – chipBLASTER Installation Performed by chipBLASTER

Basic machine NHX 5000
The specifications below apply to a basic machine without additional options. Specifications in square brackets [ ] are values or features for a machine with additional options.
Travel
X-axis travel
mm (in.)
730 (28.7)
Y-axis travel
mm (in.)
730 (28.7)
Z-axis travel
mm (in.)
880 (34.6)
Distance from pallet surface to spindle center
mm (in.)
80 – 810 (3.1 – 31.9)
Distance from pallet center to spindle gage plane
mm (in.)
70 – 950 (2.8 – 37.4)
Pallet
Distance from floor surface to pallet surface
mm (in.)
1,200 (47.2)
Pallet working surface
mm (in.)
500 x 500
(19.7 x 19.7)
Pallet loading capacity
kg (lb.)
500 (1,100)
[700 (1,540)]
Maximum workpiece swing diameter
mm (in.)
800 (31.4)
Maximum workpiece height
mm (in.)
1,000 (39.4)
Pallet surface configuration
M16 (1/2-13 UNC)
Tap: 24 holes
Pitch 100 mm (4 in.)
Minimum pallet Indexing angle
deg
1 [0.001 ]
Pallet indexing time <90 deg>
sec
1.83 [1.97] <1° indexing table>
[0.94]
Spindle
Max. spindle speed:
- Standard
min-1
15,000
- High torque
min-1
[15,000]
- High speed
min-1
[20,000]
Number of spindle speed ranges
2
Type of spindle taper hole
No. 40
Spindle bearing inner diameter
mm (in.)
80 (3.1)

Feedrate
Rapid traverse rate:
- X-axis
mm/min
(ipm)
60,000 (2,362.2)
- Y-axis
mm/min
(ipm)
60,000 (2,362.2)
- Z-axis
mm/min
(ipm)
60,000 (2,362.2)
Cutting feedrate
mm/min
(ipm)
0 - 60,000 (0 – 2,362.2)
Jog feedrate
mm/min
(ipm)
0 - 5,000 (0 – 197.0)
<20-step>
ATC
Type of tool shank
BT40 [CAT40]
[DIN40] [HSK-A63]
Type of retention knob
DMG MORI SEIKI 90 deg type
[45 deg ]
[60 deg ]
[DIN] [Special ]
Tool storage capacity:
- Ring-type
tools
40 [60]
- Chain-type
tools
[120]
- Rack-type
tools
[180] [240]
Maximum tool diameter
mm (in.)
70 (2.7)
Maximum tool diameter :
- Ring-type
mm (in.)
170 (6.6)
- Chain-type, rack-type
mm (in.)
[140 (5.5)]
Maximum tool length
mm (in.)
550 (21.6)
Maximum tool mass
kg (lb.)
12 (26.4)
Maximum tool mass moment

N·m (ft·lbf)
7.84 (5.78)
Method of tool selection:
- Ring-type
Technical memory random
- Chain-type
Fixed address, shorter route access
- Rack-type
Fixed address
Tool changing time
sec
2.5

APC
Number of pallets
2
Method of pallet change
Turn type
Pallet changing time
sec
9.0 [12.5]
Motor
Spindle drive motor <15%ED/30 min/cont>:
- Standard
kW (HP)
30.7/26/18.5
(41.0/34.7/24.7)
- High torque
kW (HP)
[37/26/22 (50/34.7/30)]
- High speed
kW (HP)
[37/26/18.5 (50/34.7/24.7)]
Feed motor:
- X-axis
kW (HP)
3.5 (4.7)
- Y-axis
kW (HP)
3.5 (4.7)
- Z-axis
kW (HP)
3.5 (4.7)
- B-axis
kW (HP)
3.0 (4.0) [3.5 (4.7) ]
Coolant pump motor
kW (HP)
1.2 + 1.2 (1.6 + 1.6)
Power source
Power sources
kVA
37.3
Compressed air supply
MPa (psi), L/min (gpm)
0.5 (72.5), 420 (110.9)
Tank capacity
Coolant tank capacity
L (gal.)
800 (211.2)

Machine Size
Machine height
mm (in.)
2,852 (112.3)
Floor space
mm (in.)
3,078 x 4,784
(121.2 x 188.3)
Mass of machine
kg (lb.)
12,000 (26,400)

NC Unit M730UM
Controlled axis
Controlled axis
X, Y, Z, B
Simultaneously controllable axes
4 axes
Least input increment
0.001 mm (0.0001 in.)
Max commandable value
±99,999.999 mm (±9,999.9999 in.)
Inch/metric conversion
Machine lock
Overtravel
Load monitoring function
Operation
Dry run
Single block
Jog feed
0 - 5,000 mm/min (0 - 196.85 ipm)
<20 steps>
Manual return to reference position
Manual handle feed
Manual pulse generator: 1 unit
x1, x10, x50, x100
Pulse handle feed
x1, x10, x50, x100
Z-axis neglect
Synchronous peck tapping
Interpolation functions
Nano interpolation
Positioning
Uni-directional approach/unidirectional positioning
Exact stop mode
Tapping mode
Cutting mode
Exact stop
Helical interpolation
Optional 2 axes and other 1 axis
Return to reference position
Reference position return check
Return from reference position
Return to second reference position

Feed functions
Rapid traverse rate
Max. 60,000 mm/min
Feed per minute/cutting federate
1 − 60,000 mm/min
(0.01 − 2,362.2 ipm)
Rapid traverse override
F0 – 100% <20 steps>
Feed per minute
Constant tangential feedrate control
Feedrate override
0 – 200% (10% increments)
Feedrate override cancel
High-precision control (look-ahead control)
Program input
Optional block skip
Max. command value
±8 digits
Program number
32 arbitrary characters
(specify 8 or less numerical characters for the subprograms)
Absolute/incremental command
Decimal point programming
Electrical calculator type decimal point programming is changeable using parameter.
Diameter/radius programming
Plane selection
Rotary axis designation
Rotary axis roll-over
Coordinate system setting
Automatic coordinate system setting
work coordinate system
Programmable data input
Sub-program call
Up to 8 nestings
Drilling cycle
Programmable mirror image
Custom macro common variables
200 variables
(#100 - #199, #500 - #599)

Miscellaneous function/spindle speed function
Miscellaneous function
M4-digit
Auxiliary function lock
Spindle speed function
S5-digit
Spindle override
50 - 150% <10% increments>
Spindle orientation
Synchronous tapping
Tool function/Tool offset function
Tool function
T8-digit
Number of tool offsets
200 sets
Tool offset data memory C
D/H code, geometry and wear offset data
Tool length correction
Tool radius offset
Tool position offset
Tool management system
Mechanical accuracy compensation
Backlash compensation
±9,999,999 pulses
Rapid traverse/cutting feed backlash compensation
Stored pitch error compensation
Interpolation type pitch error compensation
Editing function
Background editing
Undo/Redo function
Line number display

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